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T h e P r e p a r a t i o n
The
preparation of our belts (which has as its aim the formation of the upper
part of the belt in reptile skin), is done manually and can be divided
into three stages: the cut, the assembly of the strips and polishing.
The cut
The
cutting of crocodile or other reptile skins is carried out
directly on whole skins that we buy exclusively in order to make the
belts, and not as happens in some cases where small strips of skin left
over from the cuttings of other articles are joined together to make the
belt. This method produces a product of low value and of poor
quality.
As well as not being resistant or reliable, it is often marketed at prices
higher than its true value - taking advantage of the consumer's inadequate
knowledge of the subject.
Each reptile skin, before being bought, is selected according to its width
and its quality: in the case of the crocodile we only use skin widths of
35-40 cm. (because of dimensions of the scales that otherwise
due to the excessive size would compromise the
aesthetic result), in the case of the lizard we only use widths of skin
equal to 25-30 cm.
For alligator and lizard skins, we divide the skin in a series of strips cut
crosswise along the ventral scales, whereas for cayman skins the strips
are cut along the lateral scales called (sides), because this is the only
part useable in this species in adult age as it is free from superficial
bones. The height of each strip is based on
the type of belt. The strips are then assembled to form the upper part of
the belt.
The number of strips that make up the band is of fundamental importance in order to determine
the quality and value of the belt. The lower number of strips corrisponds
to a product of higher value, the higher number viceversa. Just as
an indication, for a belt of the length of 115 cm (46 inches), the ideal
number of strips shouldn't be more than four for a belt in crocodile skin
(or 5 for a belt in lizard skin considering that the skins are smaller). This
means that if one should find oneself infront of a belt in crocodile skin
115 cm long (46 inches) , made up of 6,7,8 or more strips, (if not of even
smaller pieces), it is of a different specie (which often occurs), we
cannot consider it a genuine crocodile skin belt with its beauty
and reliability, but a product of less value (the band has clearly come
from left overs of other articles). At times these products are sold as
"regular", disguising the high number of strips and the relative
joins which are the prestigious element of a belt. We would like
to point out yet again that this is a product of very bad quality
and low value, that cannot be considered as a genuine crocodile belt (or
other reptile).
N. B.
For whoever wishes, it is possible on request to
have a belt (only in alligator skin), made up of one single strip. In this
case, the cut isn't made crosswise but lengthwise
following a line that links the two extremes - head to tail. Considering
that this a is very particular request and imposes a lower cutting
potential, the prices (that are not listed), will be given if you
contact us directly.
Assembly of the strips
After
the cut, the next stage is to assemble the strips. The objective is to
obtain one strip of skin to use in the realization of the belt in the
necessary length to satisfy the wishes of the customer. With great skill
each strip is prepared in advance smoothing the ends. Once the smoothing
is finished, the next phase is to make one strip uniting the extreme ends
of each strip with the next one , making sure that the natural design of
the scales, the veining, and the shading of the colours coincide. In order
to hold the joins of the strips together a special unique and irreplacable
ten year formula glue is used, above all for its compatability during the
polishing stage.
The assembly is a very important operation in order to have a good
aesthetic result and exceptional resistance. For this reason it is
essential that this procedure is well done.
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| 1) Smoothing of the strips |
2) Gluing of smoothed ends |
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| 3) Joining of the strips |
4) Assembled strips ready for polishing |
The polishing of the strips
The
last stage in the realization of the upper part of the belt is the polishing.
The reptile skin which excels in its particular beauty, is generally the
crocodile skin, which becomes evident in the polishing stage. This is a
delicate operation, that is obtained by rubbing the strip of skin with an
agata cylinder,
manoeuvred by an actuating arm. The specialist that carries
out this operation with particular sensitivity, regulates with a pedal the
pressure of the rubbing, and at the same time with the agata in movement
passes over all the skin cm by cm until it obtains that
typical shine which enhances the special quality of the crocodile skin.
There aren't many people specialized in this work, especially those very capable,
therefore the problems are many in order to have a perfect polish.
The problems don't exist however in the workmanship of the reptile skin in
mat tanning because the skins don't have to be polished so are easily
workable. With the skins of this type of tanning, one obtains a handmade
item (in our case a belt, that on request will be made with the same
dedication), ideal for a different look, having a more natural finish,
soft, sportive, pleasing for both men and women, even though it doesn't
emphasize all the beauty and distinctiveness of these wonderful
classically made skins.
The polishing represents the final stage (for the classical workmanship)
of the upper part of the belt. The next step consists in the construction
and relative finishing.
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